Maximize productivity in design for casting and molding
Design automation for die-casting and injection molding
Imagine a world where designing for die-casting and injection molding is streamlined and efficient. Engineers easily balance complex geometries with manufacturability, seamlessly integrate software tools, and predictively address defects. This environment optimizes for cost, quality, and structural integrity, transforming the challenges of today into effortless solutions.
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Confronting the core challenges in design for manufacturing
Engineers currently face significant challenges in designing for die-casting and injection molding manufacturability. These include reconciling complex geometry with manufacturability constraints, ensuring structural integrity while adhering to specific process requirements, and integrating various software tools effectively. They must navigate the intricacies of material behavior under these manufacturing processes and optimize designs for cost, efficiency, and quality. Additionally, the need to predict and mitigate defects like warping or air traps adds complexity. This requires a deep understanding of both the manufacturing processes and the limitations of existing design tools, making the task both time-consuming and technically demanding.
Manual process inefficiencies
Manual CAD methods for manufacturability can lead to significant inefficiencies. Synera automates the design, minimizing errors, time-consuming corrections and speeding up the development process, which has a significant positive impact on the quality and speed of manufacturable designs.
Integration of disparate systems
The seamless integration of different technical systems is a common hurdle. Synera enables the integration of different APIs and software languages to create coherent workflows, increasing efficiency and minimizing errors in the design process.
CAD limitations for specialized manufacturing
Standard CAD solutions are often unable to meet the specific requirements of special manufacturing processes such as die casting and injection molding. Synera enables designs that are fully optimized for these special processes.
Ineffective topology optimization
The requirements of die-casting and injection molding are usually not taken into account in conventional topology optimization. Synera enables manufacturing-oriented generative designs for casting.
Advantages of Synera in process automation for engineers
Simulation-driven modification
Synera facilitates a smooth integration of simulation software like Moldflow, allowing for the automated adaptation of designs to meet comprehensive manufacturing requirements. This seamless interaction between simulation tools and Synera enhances design accuracy and reduces the need for manual adjustments.
Integrated design for injection molding and casting
Synera offers an environment where designs for injection molding and casting are not merely adapted but created with these processes in mind. Access to manufacturability analysis, voxel kernels, and implicit kernels within a unified platform allows for the creation of parts that are inherently suited for these specific manufacturing methods.
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Check out our casting and molding case studies
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